Centrifugal Pump - Simulate centrifugal pump

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Pumps and Motors

Description

The Centrifugal Pump block represents a centrifugal pump of any type as a data-sheet-based model. Depending on data listed in the manufacturer's catalogs or data sheets for your particular pump, you can choose one of the following model parameterization options:

These parameterization options are further described in greater detail:

Connections P and T are hydraulic conserving ports associated with the pump outlet and inlet, respectively. Connection S is a mechanical rotational conserving port associated with the pump driving shaft. The block positive direction is from port T to port P. This means that the pump transfers fluid from T to P as its driving shaft S rotates in the globally assigned positive direction.

Parameterizing the Pump by Approximating Polynomial

If you set the Model parameterization parameter to By approximating polynomial, the pump is parameterized with the polynomial whose coefficients are determined, analytically or experimentally, for a specific angular velocity depending on the data available. The pump characteristics at other angular velocities are determined from the affinity laws.

The approximating polynomial is derived from the Euler pulse moment equation [1, 2], which for a known pump can be represented as the following:

where

pPressure differential across the pump
kCorrection factor. The factor is introduced to account for dimensional fluctuations, blade incongruity, blade volumes, fluid internal friction, and so on. The factor should be set to 1 if the approximating coefficients are determined experimentally.
pEEuler pressure
pHLPressure loss due to hydraulic losses in the pump passages
pDPressure loss caused by deviations of the pump delivery from its nominal value

The Euler pressure, pE, is determined with the Euler equation for centrifugal machines [1, 2] based on known pump dimensions. For an existing pump, operating at constant angular velocity and specific fluid, the Euler pressure can be approximated with the equation

where

ρrefFluid density
c0,c1Approximating coefficients. They can be determined either analytically from the Euler equation [1, 2] or experimentally.
qPPump volumetric delivery

The pressure loss due to hydraulic losses in the pump passages, pHL, is approximated with the equation

where

ρrefFluid density
c2Approximating coefficient
qPPump volumetric delivery

The blade profile is determined for a specific fluid velocity, and deviation from this velocity results in pressure loss due to inconsistency between the fluid velocity and blade profile velocity. This pressure loss, pD, is estimated with the equation

where

ρrefFluid density
c3Approximating coefficient
qPPump volumetric delivery
qDPump design delivery (nominal delivery)

The resulting approximating polynomial takes the form:

(2-1)

The pump characteristics, approximated with four coefficients c0, c1, c2, and c3, are determined for a specific fluid and a specific angular velocity of the pump's driving shaft. These two parameters correspond, respectively, to the Reference density and Reference angular velocity parameters in the block dialog box. To apply the characteristics for another velocity ω or density ρ, the affinity laws are used. First, the new reference delivery is computed with the expression

(2-2)

where q and ω are the instantaneous values of the pump delivery and angular velocity. Then the pressure differential across the pump at a different angular velocity and density is determined with the formula

where pref is the pressure differential computed with Equation 2-1 at pump delivery determined according to Equation 2-2.

The pump efficiency is assumed to be the same as it is at the reference parameters. It is computed with the following equations:

where

ηPump efficiency
Nref.hydPower of the flow at the pump's outlet
prefPressure differential across the pump at delivery q = qref
qrefPump reference delivery
pErefEuler pressure at reference parameters
Nref.brMechanical brake power at the pump's driving shaft
Nmech.lossPower of mechanical losses in the pump drive train

Assuming that the efficiency remains the same at similar regimes, the torque at the driving shaft is determined from the following equation:

The hydraulic power at the pump outlet is computed with the equation

where p and q are the current values of the pump pressure differential and delivery, respectively.

Parameterizing the Pump by Pressure Differential and Brake Power Versus Pump Delivery

If you set the Model parameterization parameter to By two 1D characteristics: P-Q and N-Q, the pump characteristics are computed by using two one-dimensional table lookups: for the pressure differential based on the pump delivery and for the pump brake power based on the pump delivery. Both characteristics are specified at the same angular velocity ωref (Reference angular velocity) and the same fluid density ρref (Reference density).

To compute pressure differential at another angular velocity, affinity laws are used, similar to the first parameterization option. First, the new reference delivery qref is computed with the expression

where q is the current pump delivery. Then the pressure differential across the pump at current angular velocity ω and density ρ is computed as

where pref is the pressure differential determined from the P-Q characteristic at pump delivery qref.

Brake power is determined with the equation

where Nref is the reference brake power obtained from the N-Q characteristic at pump delivery qref.

The torque at the pump driving shaft is computed with the equation T = N / ω .

Parameterizing the Pump by Pressure Differential and Brake Power Versus Pump Delivery at Different Angular Velocities

If you set the Model parameterization parameter to By two 2D characteristics: P-Q-W and N-Q-W, the pump characteristics are read out from two two-dimensional table lookups: for the pressure differential based on the pump delivery and angular velocity and for the pump brake power based on the pump delivery and angular velocity.

Both the pressure differential and brake power are scaled if fluid density ρ is different from the reference density ρref, at which characteristics have been obtained

where pref and Nref are the pressure differential and brake power obtained from the plots.

Basic Assumptions and Limitations

The model is based on the following assumptions:

Dialog Box and Parameters

Model parameterization

Select one of the following methods for specifying the pump parameters:

First approximating coefficient

Approximating coefficient c0 in the block description preceding. The default value is 326.8 Pa/(kg/m^3). This parameter is used if Model parameterization is set to By approximating polynomial.

Second approximating coefficient

Approximating coefficient c1 in the block description preceding. The default value is 3.104e4 Pa*s/kg. This parameter is used if Model parameterization is set to By approximating polynomial.

Third approximating coefficient

Approximating coefficient c2 in the block description preceding. This coefficient accounts for hydraulic losses in the pump. The default value is 1.097e7 Pa*s^2/(kg*m^3). This parameter is used if Model parameterization is set to By approximating polynomial.

Fourth approximating coefficient

Approximating coefficient c3 in the block description preceding. This coefficient accounts for additional hydraulic losses caused by deviation from the nominal delivery. The default value is 2.136e5 Pa*s^2/(kg*m^3). This parameter is used if Model parameterization is set to By approximating polynomial.

Correction factor

The factor, denoted as k in the block description preceding, accounts for dimensional fluctuations, blade incongruity, blade volumes, fluid internal friction, and other factors that decrease Euler theoretical pressure. The default value is 0.8. This parameter is used if Model parameterization is set to By approximating polynomial.

Pump design delivery

The pump nominal delivery. The blades profile, pump inlet, and pump outlet are shaped for this particular delivery. Deviation from this delivery causes an increase in hydraulic losses. The default value is 130 lpm. This parameter is used if Model parameterization is set to By approximating polynomial.

Reference angular velocity

Angular velocity of the driving shaft, at which the pump characteristics are determined. The default value is 1.77e3 rpm. This parameter is used if Model parameterization is set to By approximating polynomial or By two 1D characteristics: P-Q and N-Q.

Reference density

Fluid density at which the pump characteristics are determined. The default value is 920 kg/m^3.

Mechanical loss power

Power of mechanical loss in the pump drive train at reference parameters. The default value is 350 W. This parameter is used if Model parameterization is set to By approximating polynomial.

Pump delivery vector for P-Q table

Specify the vector of pump deliveries, as a tabulated 1-by-n array, to be used together with the vector of pressure differentials to specify the P-Q pump characteristic. The vector values must be strictly monotonically increasing. The values can be nonuniformly spaced. You must provide at least three values. The default values, in lpm, are [0 28 90 130 154 182]. This parameter is used if Model parameterization is set to By two 1D characteristics: P-Q and N-Q.

Pressure differential across pump vector

Specify the vector of pressure differentials across the pump as a tabulated 1-by-n array. The vector will be used together with the pump deliveries vector to specify the P-Q pump characteristic. The vector must be of the same size as the pump deliveries vector for the P-Q table. The default values, in bar, are [2.6 2.4 2 1.6 1.2 0.8]. This parameter is used if Model parameterization is set to By two 1D characteristics: P-Q and N-Q.

Pump delivery vector for N-Q table

Specify the vector of pump deliveries, as a tabulated 1-by-n array, to be used together with the vector of the pump brake power to specify the N-Q pump characteristic. The vector values must be strictly monotonically increasing. The values can be nonuniformly spaced. You must provide at least three values. The default values, in lpm, are [0 20 40 60 80 100 120 140 160]. This parameter is used if Model parameterization is set to By two 1D characteristics: P-Q and N-Q.

Brake power vector for N-Q table

Specify the vector of pump brake power as a tabulated 1-by-n array. The vector will be used together with the pump deliveries vector to specify the N-Q pump characteristic. The vector must be of the same size as the pump deliveries vector for the N-Q table. The default values, in W, are [220 280 310 360 390 420 480 500 550]. This parameter is used if Model parameterization is set to By two 1D characteristics: P-Q and N-Q.

Pump delivery vector for P-Q and W table

Specify the vector of pump deliveries, as a tabulated 1-by-m array, to be used together with the vector of angular velocities and the pressure differential matrix to specify the pump P-Q-W characteristic. The vector values must be strictly monotonically increasing. The values can be nonuniformly spaced. You must provide at least three values. The default values, in lpm, are [0 50 100 150 200 250 300 350]. This parameter is used if Model parameterization is set to By two 2D characteristics: P-Q-W and N-Q-W.

Angular velocity vector for P-Q and W table

Specify the vector of angular velocities, as a tabulated 1-by-n array, to be used for calculating both the pump P-Q-W and N-Q-W characteristics. The vector values must be strictly monotonically increasing. The values can be nonuniformly spaced. You must provide at least three values. The default values, in rpm, are [3.2e+03 3.3e+03 3.4e+03 3.5e+03]. This parameter is used if Model parameterization is set to By two 2D characteristics: P-Q-W and N-Q-W.

Pressure differential matrix for P-Q and W table

Specify the matrix of pressure differentials across pump, as a tabulated m-by-n matrix, defining the pump P-Q-W characteristic together with the pump delivery and angular velocity vectors. Each value in the matrix specifies pressure differential for a specific combination of pump delivery and angular velocity. The matrix size must match the dimensions defined by the pump delivery and angular velocity vectors. The default values, in bar, are:

[ 8.3 8.8 9.3 9.9 ; 
  7.8 8.3 8.8 9.4 ; 
  7.2 7.6 8.2 8.7 ; 
  6.5 7 7.5 8 ; 
  5.6 6.1 6.6 7.1 ; 
  4.7 5.2 5.7 6.2 ; 
  3.4 4 4.4 4.9 ; 
  2.3 2.7 3.4 3.6 ; ]

This parameter is used if Model parameterization is set to By two 2D characteristics: P-Q-W and N-Q-W.

Pump delivery vector for N-Q and W table

Specify the vector of pump deliveries, as a tabulated 1-by-m array, to be used together with the vector of angular velocities and the brake power matrix to specify the pump N-Q-W characteristic. The vector values must be strictly monotonically increasing. The values can be nonuniformly spaced. You must provide at least three values. The default values, in lpm, are [0 50 100 150 200 250 300 350]. This parameter is used if Model parameterization is set to By two 2D characteristics: P-Q-W and N-Q-W.

Brake power matrix for N-Q and W table

Specify the matrix of pump brake power, as a tabulated m-by-n matrix, defining the pump N-Q-W characteristic together with the pump delivery and angular velocity vectors. Each value in the matrix specifies brake power for a specific combination of pump delivery and angular velocity. The matrix size must match the dimensions defined by the pump delivery and angular velocity vectors. The default values, in W, are:

[ 1.223e+03 1.341e+03 1.467e+03 1.6e+03 ; 
  1.414e+03 1.551e+03 1.696e+03 1.85e+03 ; 
  1.636e+03 1.794e+03 1.962e+03 2.14e+03 ; 
  1.941e+03 2.129e+03 2.326e+03 2.54e+03 ; 
  2.224e+03 2.439e+03 2.66e+03 2.91e+03 ; 
  2.453e+03 2.691e+03 2.947e+03 3.21e+03 ; 
  2.757e+03 3.024e+03 3.307e+03 3.608e+03 ; 
  2.945e+03 3.23e+03 3.533e+03 3.854e+03 ; ]

This parameter is used if Model parameterization is set to By two 2D characteristics: P-Q-W and N-Q-W.

Interpolation method

Select one of the following interpolation methods for approximating the output value when the input value is between two consecutive grid points:

This parameter is used if Model parameterization is set to By By two 1D characteristics: P-Q and N-Q or By two By two 2D characteristics: P-Q-W and N-Q-W. For more information on interpolation algorithms, see the PS Lookup Table (1D) and PS Lookup Table (2D) block reference pages.

Extrapolation method

Select one of the following extrapolation methods for determining the output value when the input value is outside the range specified in the argument list:

This parameter is used if Model parameterization is set to By By two 1D characteristics: P-Q and N-Q or By two By two 2D characteristics: P-Q-W and N-Q-W. For more information on extrapolation algorithms, see the PS Lookup Table (1D) and PS Lookup Table (2D) block reference pages.

 Restricted Parameters

Global Parameters

Fluid density

The parameter is determined by the type of working fluid selected for the system under design. Use the Hydraulic Fluid block or the Custom Hydraulic Fluid block to specify the fluid properties.

Ports

The block has the following ports:

T

Hydraulic conserving port associated with the pump suction, or inlet.

P

Hydraulic conserving port associated with the pump outlet.

S

Mechanical rotational conserving port associated with the pump driving shaft.

References

[1] T.G. Hicks, T.W. Edwards, Pump Application Engineering, McGraw-Hill, NY, 1971

[2] I.J. Karassic, J.P. Messina, P. Cooper, C.C. Heald, Pump Handbook, Third edition, McGraw-Hill, NY, 2001

See Also

Fixed-Displacement Pump

Variable-Displacement Pressure-Compensated Pump

Variable-Displacement Pump

  


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